Thick grade 350 and 400 may have a minimum bend radius of 2 5 times the material thickness when transverse bending while longitudinal bending may require a minimum bend radius that s 3 75 times the material thickness see figure 1.
Minimum radius on bending 6mm steel sheet.
By multiplying the material thickness by 0 63 63 percent the natural minimum radius can be determined in this case 0 063 in.
It is possible to choose other bends if you require but additional lead time and tooling charges may apply.
These dimensions are all in relation to a 90 angle.
I can now see that the minimum flange length is 8 5 mm for such a bend so i have to keep it in mind when designing.
Each and every bend in a piece of sheet metal has a certain minimum internal radius that needs to be taken into account when planning the design of a sheet metal form.
The bending of sheet metal with a punch and an array mounted at a folder is quite natural and normal.
The problem with bending too tightly.
The bend radii listed are standard minimum if manufacturing for aircraft and aerospace applications.
We go beyond the general rules of sheet metal bending as our customers want tight bend radii for sheet metal parts.
Let s say i have a 2 mm thick sheet and i want to bend it.
The tables below show bend radii and minimum bend sizes for materials and tooling combinations stocked by protocase.
The minimum inside bend radius is even larger when bending with the grain.
Since commercial sheet metal bending can be done with less concern for stresses caused during forming operation the radius can be near zero for thin sheet metal.
The minimum bend radius data shown in these charts is measured to the inside of the bend.
These formulas are valid but they do not take into account whether the bend to be produced is a sharp or radius bend.
Maximum sheet thickness for aluminum and stainless steel is 6 mm.
In principle does not seem that this operation is complicated and difficult.
It is most economical to use a single bend radius throughout the design but if necessary you can utilize multiple radii.
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Maximum dimensions are 2980 x 1200 mm.
If a piece of material is bent too tightly problems can occur.
In steel between 0 5 and 0 8 in.
Maximum weight is 40 kg.
Picture a sheet of 0 100 in thick material 2 54 mm.
Bend radii minimum bend sizes.
The tool can calculate the required bending force for bending aluminum stainless steel mild steel and weldox or strenx high strength steels.
Use this document to choose values that are both manufacturable and meet your needs.
To keep it simple i also use a 2 mm inside radius.